Tattler lids are made of plastic, have a rubber gasket, and are reusable. They cost a lot in comparison to single-use metal lids, but can be bought in bulk for less than a dollar each (if you do a lot of canning, keeping in mind that a lid is unavailable until the jar it is on is opened, you might need 200-500 or even more. Buying large quantities makes sense). I do not know what their lifespan is, but I have seen 10 times mentioned as an average; there's probably a distribution in there somewhere with some being worn out sooner, some later. I suspect the gasket is the first-to-fail component in most cases, and replacement gaskets can be had for less than $0.28 each. The Tattler site itself says they are
"indefinitely reusable".
Is this cost-effective? If you assume $0.73 for a wide-mouth lid and you get 10 uses out of it, that's $0.073 per use. If you can stretch that to an average of 15 uses with a replacement gasket, that cuts the cost to $0.067 per use (these numbers are for illustration only: as noted above, the real average lifespans may be higher or lower; I haven't hunted down any source that cites actual data). For comparison, metal wide-mouth lids can be had for about $0.20 each if you look for them (full sticker price is higher). Mills Fleet Farm has them for
$2.35 per box as of this writing, and I got them for $2.44 per box at Wal-Mart last week locally. So the lid cost to do 15 cycles with Tattler (including a replacement gasket) could be about $1.00 versus about $3.00 with metal lids. These are averages: some Tattlers might become unusable after the first use, while others might be going strong after 20 uses. To be redundant, there's a distribution of lifespans--I don't know what the parameters are. User practices probably matter, too. If one reusable lid plus two gasket replacements lasted for 30 uses, the cost for reusables versus metal lids would be about $1.29 versus $6.00 for disposable metal lids.
So far, so good. I got some reusable lids a few years ago and started experimenting with them, getting generally good results. I then got a box of 100 EZ-Seal lids when they were on sale one time. Reusable lids do require a bit of finessing to operate (even the EZ-Seal ones, in my experience). There are more-detailed descriptions of the process elsewhere (an example is
here). Basically, the lid can't be tightened with the ring as much as you might normally tighten a metal lid when first putting them in the canner. When you take them out, you have to tighten them down all the way so they can form their vacuum as they cool. It is a challenge to get the lid loose enough to vent, yet tight enough to prevent contents from leaking out during processing. The EZ-Seal lids are
advertised as not needing this special handling, but I have found that they show signs of excessive pressure if tightened as much as I do with metal lids (i.e., the center of the lid is domed a bit when processing is finished). I tighten all of them when removing from the pot (this is easily accomplished with kevlar pot-handling gloves).
They aren't as easy to label, but the picture above shows how I deal with that: I just write on the jar with a Sharpie. The writing can be removed with a little alcohol or, in many cases, it will disappear in the dishwasher.
Now for the rest of the story. My failure rate with reusable lids has been higher than that of metal lids. I have been canning for about 10 years and have gotten pretty good at the basics. I think I have had a failure to seal or a lid come unsealed in storage with metal lids, but if it has happened, it has been only once or maybe twice. In other words, it's a very rare event. I do a fair amount of canning: 96 jars so far this year. I'm very confident in saying that my failure rate with metal lids is 1% or less.
With reusable lids it is more like 20% (or maybe even more). My first several uses, I did not have any failures. Since then, I have had a few. I might have had a reusable lid fail to seal when the jar was first cooling once or twice, but most of my failures have been in storage. A jar that is sealed after the jar first cools is discovered months later to have come unsealed. An initial failure to seal is disappointing. However, having to use a jar right away is less serious than having to
throw out something later.
Two recent failures: As I recently mentioned, I made
pear preserves for the first time. I put up six pints. Two jars had reusable lids that had been used before without problems. Both sealed initially, but a day or two later, I noticed one had come unsealed. I was a little unhappy about that but put the jar in the refrigerator and went on my way. After reading comments about reusable lid failures to seal in a recent post on
Rural Revolution, I decided to check my reusable lids in inventory. I found one on a quart of pickled peaches that had come unsealed. I debated what to do with the jar. The peaches had been made in mid-July, and they could probably sit at room temperature for that long without harmful spoilage (they're pickled in pure vinegar). I wasn't sure, however, and in the end I tossed it.
That is a major loss. I put up the equivalent of five quarts of pickled peaches this summer and lost 20% of that because of a lid failure (some were in pints; I put up eight jars total--only about three or four were sealed with reusable lids). This also diminishes the cost advantage of the reusable lids, because 20% of my growing, harvesting, and processing time went down the drain (though if I started valuing my time in monetary terms I'd buy pickled peaches at an apple orchard in Georgia or off Amazon rather than do them myself). I would've been willing to pay quite a lot to avoid losing the peaches.
The standard recommendations to deal with failures to seal--make sure the jar rim, gasket, and lid are free of anything that might inhibit the seal, tighten upon removing from the canner, etc--are okay insofar as they go, but they don't really make the case for reusable lids in my kitchen. I did all of those things. I might have missed something, but I did the best I could. I may just lack adequate quality control to get failures with these lids down to an acceptable level (I would probably be fine with 5%). Maybe food or syrup is getting between the band and jar during processing. My failures have mostly or exclusively been with previously-used lids and gaskets--that might be a factor. If so, that erodes the cost advantage. One other thing I will link to without much comment because it's from a source that obviously has an incentive to call reusable lids into question (i.e., Ball, maker of metal single-use lids):
plastic lids don't vent as well when heating and may "may lose half their vacuum over the course of a year." This is consistent with my experience, where I get a seal initially but it comes unsealed some time after initially cooling.
Cost is the primary factor in favor of the reusable lids, but having lids available in the event of a shortage is another. Apparently there was a widespread shortage of lids in the 1970s, when reusable lids were first developed. However, both of these factors can be mitigated. Buying metal lids in bulk may reduce costs further from what I cited above, and metal lids can actually be reused once if you really want to. This is nowhere recommended; the NCHFP notes that the gasket material gets deformed by the jar lid on first use, so
doesn't reliably seal a second time (contamination is not a factor--the lids can be cleaned after the first use, and the heat processing takes care of contamination if any is present). I have tried reusing metal lids to see if it works, and I have a failure rate maybe somewhat higher (perhaps double) than with new lids, but I don't have enough data to say much more (while the gasket may be deformed the first time, simmering it before reuse may soften the gasket and help it re-form to a new jar lid). My observed failure rate with once-used metal lids has been much lower than my observed failure rate with reusable plastic lids, however.
My point in bringing this up is not to advocate for routine reuse of metal lids, but to observe that if you kept once-used lids that were in good condition and stored them somewhere, you'd have a buffer if there was ever an interruption in supply of new lids. The storage life of lids seems to be quite long and probably exceeds five years. In other words, I have put up 96 jars so far this year and will do more before the end of the year (applesauce, apple pie filling, and
cranberry sauce at a minimum). I could buy 500 metal lids today and then 100 per year going forward, and always have a substantial inventory on hand, plus a growing stack of once-used lids to fall back on if things got desperate for one reason or another. With rotation, the lids would never be over five years old.
Which approach makes more sense--reusable or single-use? That depends on one's individual failure rate with each type, the importance of cost, and other factors. There's no single best answer.